Constructed Wetlands for agro-food industries

IRIDRA gestione ecosostenibile delle risorse idriche
Agro-food industries (e.g. wineries or dairies) generate a wastewater with a high organic load, due to activities such as bottling or cleaning of containers. Constructed wetlands are a valuable solution to treat this type of wastewater, especially for small and medium activities, which usually cannot afford the operational and maintenance costs of technological solutions.
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Low CAPEX
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Low OPEX
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Easy operation and management
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No or almost negligible energy consumption
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No request for chemical products
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High removal efficiencies
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Possibility to discharge in both water body and soil
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Optimal landscaping

Agro-food industries - IRIDRA's solutions

Classical constructed wetlands

  • Constructed wetlands with horizontal subsurface flow (HF)
  • Hybrid constructed wetlands (HF + VF + HF, HF + VF + FWS, HF + FWS, HF + VF + HF + FWS)


Intensified constructed wetlands (Constructed wetlands 2.0)

  • French reed bed (FRB)
  • Aerated constructed wetlands (FBA™)


Additional integrated solutions

  • Sludge drying reed bed (SDRB)

Wastewater produced by agro-alimentary activities are often characterized by a high content of organic matter, grease and nutrients (nitrogen and phosphorus) and sometimes by high salinity, and by strong seasonal fluctuations in term of quantity and chemical-physical characteristics.

Because of this, its depuration treatment requests particular attention and accurate evaluation of every technical solution available. As one of the most successful application it can be noted the winery industry: in Italy this sector consists in many hundreds of small producers, whose scarce production and relatively low annual budgets don't allow to choose advanced technological treatments for the depuration of wastewater, so creating big problems in respect of the most recent laws concerning industrial wastewater (law n. 152/99). Constructed wetland (CW) offers an effective solution with low costs of realization and management and low energy consumption.

Constructed wetland removal efficiencies

IRIDRA has designed among the first and most relevant CWs for the treatment of wastewater from agri-food industries in Italy, following also the monitoring phases. Regarding wineries, IRIDRA was worldwide the first firm that designed and supervised the construction of a CW for a winery at full scale. The CW treatment plants serving the wineries of Cecchi, Ornellaia and Zari are in operation since 2001 and were monitored in collaboration with ARPAT. CW systems for winery wastewater treatment shown high organic removal efficiencies with hydraulic retention times of 3-4 days: COD 87-98%, BOD5 92-98%, Suspend Solids 70-90%, Total Nitrogen 50-90%, Total Phosphorous 20-60%. These ranges were confirmed by following research studies (Rochard et al., 2002, Müller et al., 2002, Zanieri et al, 2010, Masi et al 2015).

IRIDRA's experience

IRIDRA still maintains its leadership in the field of nature-based solutions for wineries, continue to propose and monitor novel CW techniques for his particular application (e.g., french systems for raw wastewater, aerated wetlands, or sludge drying reed beds).

One example is the CW serving the winery Cecchi&Sons sited in Castellina in Chianti, which currently treats about 100 m3/d produced by bottling activities and by offices. The CW has the following scheme: 1st stage FRB, 2nd stage HF, 3rd stage FWS. The CW WWTP respects the water quality standard set by Italian law for industrial wastewater.

Another relevant example is the CW WWTP of Ornellaia winery, sited in Bolgheri and currently treating about 40 m3/d of winery wastewater produced by vintage and bottling. The WWTP is a hybrid multi-stage CW, respecting the water quality standard set by Italian law for discharge in the water body.

IRIDRA had also successful applications with dairy wastewater treatment. One example is the CW WWTP for the Fattoria della Piana dairy, which treats about 100 m3/d of dairy wastewater, discharging in the water body.

IRIDRA progetto per Azienda Agricola Val delle Rose

Val delle Rose winery, Grosseto (GR - Italy)

Treated person equivalent . 1667 PE (referred to organic load)

Chosen Nature-based solution : FRB + HF + FWS

Produced wine : Poggio al Leone, Morellino di Scansano, Litorale

Year of realization : 2012

In 2010, IRIDRA started a constructed wetland project in Val delle Rose (Grosseto, Italy), in order to give the new wine-producing firm a depuration system. This system will consist of what is called a “French scheme”, which is composed of a vertical subsurface flow systems for raw wastewater (VFRBF), followed by a “classical” vertical or horizontal subsurface flow or second stage (VF or HF). This type of scheme has already been experienced before, successfully, on winery wastewater (see the album “Casa Vitivinicola Cecchi & F., 2001)
IRIDRA progetto per Casa Vinicola Cecchi e Figli

Cecchi and Sons winery, Castellina in Chianti (SI - Italy)

Treated person equivalent : 1900 PE (referred to organic load)

Chosen Nature-based solution : FRB + HF + FWS

Produced wine : Chianti, Vernaccia di San Gimignano

Year of realization : 2009 (upgrading)

In 2001, IRIDRA managed a project of constructed wetlands (HF+FWS) for the wine-producing firm Cecchi & F., Castellina in Chianti, region of Tuscany, Italy. In recent years, the production at the winery has increased greatly and consequently flows to the CW have increased from 35 m3/d to ~70 m3/d. This has resulted in clogging of the HF bed. To resolve this problem, an upgrade of the existing plant was designed by IRIDRA srl, Florence and completed in 2009. The up-grade consists of three stages: a French system for raw wastewater (VRBF) followed by a horizontal flow system (SFS-h), consisting of the old bed plus three new HF bed and finally by the existing FWS.
IRIDRA progetto per Cantina vinicola Ornellaia e Masseto

Ornellaia and Masseto Sarl winery, Castagneto Carducci (LI - Italy)

Treated person equivalent : 904 PE (referred to organic load)

Chosen Nature-based solution : HF + VF + HF + FWS

Produced wine : Ornellaia, Masseto, Serre nuove, etc.

Year of realization  : 2001

In 2001, IRIDRA managed a project of constructed wetlands for the wine-producing firm “Tenuta dell’Ornellaia”, Italy. The system consists of vertical flow constructed wetlands (SFS-v) as a first stage followed by a second SFS-h stage with recirculation to the first stage and then by a single FWS. It treats wastewater from the firm, which allows water to be reused for irrigation.
IRIDRA progetto per Cantina dell'Agricola Villa Cerna

Cantina dell'Agricola Villa Cerna winery, Castellina in Chianti (SI - Italy)

Treated person equivalent : 1333 PE (referred to organic load)

Chosen Nature-based solution : FRB + HF

Produced wine : Chianti Classico, Chianti Classico Riserva

Year of realization : 2019

L'impianto di fitodepurazione tratta i reflui prodotti dalla Cantina dell'Agricola Villa Cerna & Rosa Società Semplice, in Castellina in Chianti. L'impianto è dimensionato per scenari futuri di espansione della cantina fino ad una lavorazione di 17.000 qt/anno di uva, per trattare, cioè, fino a 32 mc/giorno e un carico di 1333 abitanti equivalenti (in termini di carico organico).

Il sistema scelto è ibrido multistadio, e segue l'approccio così detto alla Francese per il trattamento dei reflui grezzi. Non è, difatti, presente un sistema primario con fosso settica, ma solo un grigliatura preliminare. Il primo stadio alla francese (French Reed Bed - FRB) da 500 mq, riceve quindi il refluo grezzo, formando sulla superficie uno strato di fango, costantemente tenuto in condizioni aerobiche (quindi senza diffusione di cattivi odori). In tal modo i costi di gestione e manutenzione risultano ancora minori rispetto alle classiche soluzioni di fitodepurazione. L'effluente è poi trattato in un secondo stadio a flusso orizzontale (HF) da 600 mq. Lo schema è lo stesso adottato con successo presso la cantina Cecchi, sempre in Castellina in Chianti, in operazione dal 2009.

L'impianto permetterà lo scarico in acque superficiali in accordo alla normativa Nazionale e Regionale.
IRIDRA progetto per Cantina Badia di Morrona

Badia of Morrona winery, Terricciola (PI - Italy)

Treated person equivalent : 923 PE (referred to organic load)

Chosen Nature-based solution : HF + VF

Produced wine : Felciaio IGT (Vermentino), Paretaio IGT (Chianti)

Year of realization : 2013

Testo
IRIDRA progetto per Cantina Brancaia in Maremma

Brancaia in Maremma winery, Grosseto (GR - Italy)

Treated person equivalent : 625 PE (referred to organic load)

Chosen Nature-based solution : HF

Produced wine : Brancaia IL BLU IGT, Brancaia ILATRAIA IGT, etc.

Year of realization : 2012

TESTO
IRIDRA progetto per Cantina Caccia al Piano 1868

Caccia al Piano 1868 winery, Castagneto Carducci (LI - Italy)

Treated person equivalent : 313 PE (referred to organic load)

Chosen Nature-based solution : HF

Produced wine : Ruit Hora, Levia Gravia (Berlucchi)

Year of realization : 2013

TESTO
IRIDRA progetto per Cantina Carpineto

Carpineto winery, Chianciano Terme (SI - Italy)

Treated person equivalent : 1238 PE (referred to organic load)

Chosen Nature-based solution : HF

Produced wine : Dogajolo I.G.T.

Year of design :  2015

TESTO
IRIDRA progetto per Cantina presso la tenuta

Winery of "La Solatia" delle Tenute Ruffino Srl, Monteriggioni (SI - Italy)

Treated person equivalent : 283 PE (referred to organic load)  

Chosen Nature-based solution : HF + VF + FWS

Produced wine : Chianti, Vernaccia di San Gimignano

Year of realization : 2017

The constructed wetland (CW) was designed to treat the pollutant load generated by the Solatia Winery of Tenute Ruffino Srl, situated in Monteriggioni (SI - Italy). The plant treats up to 283 PE, referred to organic load.

A multistage hydrid system was adopted in order to allow the discharge on soil and possible reuse of treated wastewater: (i) 1st stage, horizontal subsurface flow system (HF); (ii) 2nd stage, vertical subsurface flow system (VF); (iii) 3rd stage, a mixed free water surface and pond system to polish and accumulate the wastewater.

The 1st HF stage is planned to be doubled in case of future expansion of the winery.
IRIDRA progetto per Cantina vinicola in Località Podere Fabbrica

Winery in Podere Fabbrica district, Pienza (SI - Italy)

Treated person equivalent : 93 PE (referred to organic load)

Chosen Nature-based solution : HF

Year of design : 2016

TESTO
IRIDRA progetto per Cantina A. Agr. G.D. Vaijra

A. Agr. G.D. Vaijra winery, Barolo (CN - Italy)

Treated person equivalent : 615 PE (referred to organic load)

Chosen Nature-based solution : HF

Produced wine : Barolo Albe®, Langhe Nebbiolo, Barbera d’Alba, etc.

Year of realization : 2013

The constructed wetland (CW) was designed to treat the pollutant load generated by the Solatia Winery of Tenute Ruffino Srl, situated in Monteriggioni (SI - Italy). The plant treats up to 283 PE, referred to organic load.

A multistage hydrid system was adopted in order to allow the discharge on soil and possible reuse of treated wastewater: (i) 1st stage, horizontal subsurface flow system (HF); (ii) 2nd stage, vertical subsurface flow system (VF); (iii) 3rd stage, a mixed free water surface and pond system to polish and accumulate the wastewater.

The 1st HF stage is planned to be doubled in case of future expansion of the winery.
IRIDRA progetto per Cantina sociale  di Casorzo (AT)

Winery of Casorzo (AT - Italy)

Produced wine : 30,000 ql. of produced wine per year

Chosen Nature-based solution : HF + FWS

Year of realization : 2004

In 2004, IRIDRA managed a project of constructed wetlands for the wine-producing firm “Cantina sociale di Casorzo”, at Casorzo, Italy. The new system (HF + FWS, and VF to sludge drying) aims at treating the firm’s wastewater and the sludge deriving from the primary treatment.
IRIDRA progetto per Cantina Castlet

Castlet winery, Costigliole d'Asti (AT - Italy)

Treated person equivalent : 430 PE (referred to organic load)

Chosen Nature-based solution : HF

Year of realization : 2013

In 2004, IRIDRA managed a project of constructed wetlands for the wine-producing firm “Cantina sociale di Casorzo”, at Casorzo, Italy. The new system (HF + FWS, and VF to sludge drying) aims at treating the firm’s wastewater and the sludge deriving from the primary treatment.
IRIDRA progetto per Cantina Soc. Agr. delle Tenute Ruffino S.r.l.

Soc. Agr. delle Tenute Ruffino S.r.l. winery, Castellina in Chianti (SI - Italy)

Treated person equivalent : 769 PE (referred to organic load)

Chosen Nature-based solution : lagunaggio + FBA™

Year of design : 2017

The constructed wetland (CW) was designed to treat the pollutant load generated by the Gretole Winery of Tenute Ruffino Srl, situated in Castellina in Chianti (SI - Italy). The plant treats up to 769 PE, referred to as the organic load. The system was designed considering the low availability of space, being sited within the grapes and olive trees of the winery. Therefore, a hybrid system was chosen, able to minimize the land occupation, permitting to discharge the in water body: (i) 1st stage, anaerobic ponds (already existing); (ii) 2nd stage, an aerated wetland of 300 m2, designed according to the Forced Bed Aeration (FBA) technology and with the support of Rietland. Therefore, the system can be considered the first Italian, and among the few international ones, application of intensified aerated wetland for the treatment of winery wastewater.
IRIDRA progetto per Cantina Soc. Agr. delle Tenute Ruffino S.r.l.

Soc. Agr. delle Tenute Ruffino S.r.l. winery, Montalcino (SI - Italy)

Treated person equivalent : 77 PE (referred to organic load)

Chosen Nature-based solution : HF

Year of design : 2014

Testo
IRIDRA progetto per Cantina Bindella Srl Società Agricola

Cantina Bindella Srl Società Agricola winery, Montepulciano (SI - Italy)

Treated person equivalent : 323 PE (referred to organic load)

Chosen Nature-based solution : HF

Year of design : 2017

The Bindella Winery produces an average wastewater flow (during peak vintage season) of 15 mc/d, due to wine production from 3500 qt of grapes.

To treat the wastewater according to Italian law, the Bindella winery installed a HF CW of 520 mq, designed by IRIDRA.

The HF CW treatment plant is under construction.
IRIDRA progetto per Caseificio della coop. Fattoria della Piana Soc. Agr

Dairy of coop. Fattoria della Piana Soc. Agr., Candinoni (RC - Italy)

Treated person equivalent : 1500 PE (referred to organic load)

Chosen Nature-based solution : HF

Year of realization : 2011

Fattoria della Piana is an innovative dairy farm in the province of Reggio Calabria, whose main activities are cattle breeding and cheese production, in addition to a restaurant for guests and for educational activities. Alongside the system of constructed wetlands for dairy, milking parlour and domestic wastewater treatment, sized to treat about 100 m3/day, an anaerobic digester enables management of slurry and the serum recovered and their conversion into energy. CW produced biomasses will be integrated in the anaerobic reactor feeding mixture. The CW system is composed by 4 parallel lines, each with 2 stages, for a total of 8 HF CW beds with a net surface of 2200 m2.
IRIDRA progetto per Caseificio,  Kandy (Sri Lanka)

Dairy in Kandy (Sri Lanka)

Treated person equivalent : 65 PE (referred to organic load)

Chosen Nature-based solution : HF

Year of realization : 2012

IRIDRA is working on a new cooperation project in SriLanka for the NGO ICEI: we are taking care of the design and supervision of the realisation works for the constructed wetland treatment plant at the service of a dairy factory which has been implemented by the NGO action and cofunded by Cariplo foundation in the Peradenya University of Kandy, the most important in Sri Lanka and located in a wonderful tropical park in Kandy. Riccardo Bresciani is supervising the CW area and verifying the design with the Sri-Lanka colleagues.
IRIDRA progetto per Caseificio della Soc. Agr. La Marchesa S.r.l.

Dairy of Soc. Agr. La Marchesa S.r.l., Lavello (PZ - Italy)

Treated person equivalent : 770 PE (referred to organic load)

Chosen Nature-based solution : HF + VF

Year of realization : 2014

Testo
IRIDRA progetto per Caseificio della Coop. Agricola Poggio Antico s.r.l.

Dairy of Coop. Agricola Poggio Antico s.r.l., Montespertoli (FI - Italy)

Treated person equivalent : 20 PE (referred to organic load)

Chosen Nature-based solution : HF

Year of realization : 1998

Testo
IRIDRA gestione ecosostenibile delle risorse idriche
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